In aerospace manufacturing, precision isn't just a requirement. It is the foundation of flight safety. To achieve the sub-millimeter tolerances necessary for the Hopper and Starlight programs, Elara Aerospace has equipped its integration floor with world-class welding and clamping systems from Siegmund.
The core of Elara’s assembly workflow revolves around Siegmund’s modular precision welding tables. These tables allow engineers to align structural components, propellant manifolds, and engine interfaces with absolute accuracy before joining. The characteristic hole-pattern and specialized clamping pins ensure that even the most complex organic geometries remain perfectly positioned throughout the assembly process.
Beyond manual assembly, Elara is leveraging Siegmund technology for its advanced laser welding cell. This high-tech facility allows for the automated, high-precision joining of thin-walled propellant tanks and specialized structural inserts, where heat-affected zones must be minimized and structural integrity maximized.
"When you're building a reusable vehicle, every weld is a critical point of failure. Siegmund’s tables and laser welding solutions give us the repeatable precision we need to build with confidence."
By integrating industrial-grade foundations into its manufacturing process, Elara Aerospace is ensuring that the transition from a digital design to a physical rocket is seamless, reliable, and built to the highest standards of European engineering.

